Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
|
|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do roller chains handle variable speed applications?
Roller chains are well-suited for variable speed applications due to their inherent design characteristics. Here’s a detailed answer to the question:
1. Speed Range: Roller chains can accommodate a wide range of speeds, making them suitable for variable speed applications. The speed of the driven sprocket can be adjusted, and the chain will adapt to the changing speed requirements.
2. Smooth Power Transmission: Roller chains provide smooth and consistent power transmission even at varying speeds. The engagement between the chain and the sprockets remains constant, ensuring reliable power transfer without slippage or loss of efficiency.
3. Tension Adjustment: In variable speed applications, the tension of the roller chain may need to be adjusted to maintain optimal performance. Proper tension ensures proper engagement with the sprockets and prevents excessive wear or elongation of the chain.
4. Lubrication: Adequate lubrication is crucial for roller chains in variable speed applications. Lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the chain’s lifespan. Depending on the speed range and operating conditions, the appropriate lubrication method and frequency should be determined.
5. Chain Selection: Selecting the right type and size of roller chain is important for variable speed applications. Different chain designs and materials may have specific speed limitations or performance characteristics. Consulting the manufacturer’s specifications and recommendations can help ensure the chain’s compatibility with the required speed range.
6. System Design Considerations: When designing variable speed applications with roller chains, factors such as sprocket sizes, drive ratios, and load requirements should be carefully considered. Proper sizing and alignment of the sprockets, as well as selecting the appropriate chain pitch, can contribute to the smooth operation and longevity of the system.
It’s important to note that proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential for roller chains in variable speed applications. Monitoring the chain’s condition and addressing any signs of wear or damage promptly will help ensure safe and reliable operation.
Can roller chains be used for power transmission in agricultural vehicles?
Yes, roller chains are commonly used for power transmission in agricultural vehicles. These vehicles often require reliable and robust power transmission systems to handle the demanding tasks in agricultural operations. Roller chains offer several advantages that make them suitable for such applications. Here’s a detailed answer to the question:
1. High Strength and Durability: Agricultural vehicles operate in rugged environments and encounter heavy loads. Roller chains are known for their high strength and durability, allowing them to withstand the demanding conditions found in agricultural settings. They can handle the power transmission requirements of vehicles used for tasks like plowing, tilling, harvesting, and hauling.
2. Wide Range of Speeds: Agricultural vehicles often operate at various speeds depending on the task at hand. Roller chains can accommodate a wide range of speeds, allowing them to efficiently transmit power even during speed variations. They can handle both low-speed applications, such as crawling through fields, and higher-speed applications, such as transporting crops.
3. Adaptability to Misalignment: Agricultural vehicles may encounter uneven terrain and experience misalignment between the driving and driven components. Roller chains can tolerate a certain degree of misalignment, allowing them to function effectively even in challenging conditions. However, proper alignment should still be maintained to optimize chain performance and longevity.
4. Resistance to Contaminants: Agricultural environments often involve dust, dirt, and debris. Roller chains are designed to operate in such conditions and have inherent resistance to contaminants. They can continue to function reliably even in dusty or dirty environments, reducing the need for frequent cleaning and maintenance.
5. Easy Installation and Maintenance: Roller chains are relatively simple to install and maintain in agricultural vehicles. They can be easily adjusted for proper tension and replaced when necessary. Routine lubrication and inspection help ensure smooth operation and extend the chain’s lifespan.
It’s important to consider the specific requirements of the agricultural vehicle and select the appropriate roller chain based on factors like load capacity, speed range, and environmental conditions. Regular inspection, lubrication, and proper tensioning are essential to ensure optimal performance and longevity of the roller chain in agricultural applications.
How do you determine the appropriate size and pitch of a roller chain?
Determining the appropriate size and pitch of a roller chain requires considering several factors. Here’s a detailed answer to the question:
1. Power Requirements: The first step is to determine the power requirements of the application. This includes the required torque and speed. The power transmitted by the roller chain depends on its size, so understanding the power requirements is crucial in selecting the appropriate chain.
2. Design Guidelines: Roller chain manufacturers provide design guidelines and specifications that outline the maximum allowable loads and speeds for different chain sizes. These guidelines take into account factors such as the number of teeth on the sprockets, the chain’s strength, and its ability to withstand the anticipated loads and speeds.
3. Sprocket Selection: The size and pitch of the roller chain must match the corresponding sprockets. It’s important to consider the number of teeth, the diameter, and the tooth profile of the sprockets. The roller chain and sprockets should be selected as a matched set to ensure proper engagement and efficient power transmission.
4. Application Considerations: The specific application requirements and environmental conditions should also be taken into account. Factors such as operating temperature, presence of contaminants, and required maintenance intervals may influence the choice of roller chain size and pitch.
5. Consultation with Experts: If you are unsure about the appropriate size and pitch of a roller chain for your application, it’s recommended to consult with roller chain manufacturers or industry experts. They can provide guidance based on their expertise and experience in similar applications.
By considering these factors and following the guidelines provided by roller chain manufacturers, you can determine the appropriate size and pitch of a roller chain that will effectively meet the power transmission requirements of your specific application.
editor by CX 2024-04-03