Tag Archives: scraper chain conveyor

China manufacturer Drop Forged Scraper Conveyor Chain for Chain Conveyor System roller chain belt

Product Description

Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Usage: Conveyor System
Type: Conveyor
Surface: Self Colored, Zinc Plated,Blacken
Process: Forging
Transport Package: Plywood Case.
Specification: ISO

chain

Different types of drive chains

There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right one according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.

roller chain

There are several differences between drive chains and roller chains, but in essence, the two are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least six links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.

Drop forged rivetless chain

Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into three types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.

double chain

Duplex drive chains have two sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the three sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
chain

flat top chain

Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are two main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.

China manufacturer Drop Forged Scraper Conveyor Chain for Chain Conveyor System   roller chain beltChina manufacturer Drop Forged Scraper Conveyor Chain for Chain Conveyor System   roller chain belt
editor by CX 2023-06-07

China Carbon Steel Scraper Conveyor Chain excavator chain bush

Item Description

Chifine primarily gives Overhead Fall Solid Rivetless Chain, Fall Cast Suspending Chains, drop cast website link,cast scraper chains.
 
one.Drop solid detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200 and and many others…
2.Cat Pilar Chains for X348,X458,X678,X698
3.Scraper chains P142,P142V,P142H,P200,P100,P102,P250,P260
four.Detachable chain fifty one,52,55,57,62,74,78
5.Related overhead trolley&carriages&spare components
six.as for every your drawings or samples

Approach: Forging and Machining
Uncooked Substance: Good quality Carbon Steel & Alloy Metal
Item Position: Semi-concluded Forgings Or Concluded Goods
Processing Equipment: three hundred-2500T Friction Press
Processing Crafts: Hot Fall Forging & Machining
Area Remedy: Spray Coating & Chemistry & Shot Blasting & Anti-dust Therapy
Detection: In Accordance With The Customer’s Demands
Merchandise Specification: In Accordance With The Customer’s Needs(Drawing Or Sample)
Deal: In Accordance With The Customer’s Requirements

Inspection:
1. The entire high quality handle administration has been strictly carried out from raw content coming to
Closing merchandise
two. 3rd get together inspection offered on requirement.

Our numerous Primary Export Market:
Exported to U. S. A, U. K, Germany, Italy, Japan, Swiss, Australia, Korea, and South-east Asia and get very good credits sort them.

Our goal:
To offer top quality merchandise with sensible price, circumspect and satisfactory service with Punctual
Shipping and delivery time.

Our Aggressive Advantages:
one. Considerably going through in forging portion
two. Disciplined staffs and scientific procedure
four. Product efficiency
5. Sophisticated produce and inspecting equipments
6. Prompt Shipping
seven. Good quality handle system: ISO 9001: 2000& 14001: 2004&ISO/TS16949
eight. Best Service

 

ODM& OEM Providers

Support Drawings or samples processing/OEM/ODM services provided
Generate Process Drawings→ CZPT producing → pre-forging →rough machining

or complete machining →surface treatment →product examining

→ packing →delive ry

Forging Substance Carbon Steel, Alloy metal,Stainless steel
Normal ISO, GB, ASTM, DIN, JIS
Make Products Friction Screw Push Series, CNC Lathe, Machining Centre

(Vertical Spindles), CNC Milling Equipment, Bench Drilling

Equipment, Warmth Therapy Equipments and so on.

Area treatment method Warmth therapy, Sharpening, shot blasting,

Painting, Electro-plating, Chemical Plating,

Inspection

Equipments

Metallurgical examination , Tensile strength tester , Hardness

tester, Altimeter, Scale Micrometer, pressure tester, and many others.

Supply Sample s are sent by convey

Massive quantity items delivered to buyer by sea

or according to your request

US $0.1-10
/ Piece
|
100 Pieces

(Min. Order)

###

Processing Object: Metal
Molding Style: Forging
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Steel
Heat Treatment: Annealing

###

Customization:

###

ODM& OEM SERVICES

Service Drawings or samples processing/OEM/ODM service provided
Produce Process Drawings→ mould making → pre-forging →rough machining

or finish machining →surface treatment →product checking

→ packing →delive ry

Forging Material Carbon Steel, Alloy steel,Stainless steel
Standard ISO, GB, ASTM, DIN, JIS
Produce Equipment Friction Screw Press Series, CNC Lathe, Machining Center

(Vertical Spindles), CNC Milling Machine, Bench Drilling

Machine, Heat Treatment Equipments and so on.

Surface treatment Heat treatment, Polishing, shot blasting,

Painting, Electro-plating, Chemical Plating,

Inspection

Equipments

Metallurgical analysis , Tensile strength tester , Hardness

tester, Altimeter, Scale Micrometer, pressure tester, etc.

Delivery Sample s are sent by express

Large quantity products delivered to customer by sea

or according to your request

US $0.1-10
/ Piece
|
100 Pieces

(Min. Order)

###

Processing Object: Metal
Molding Style: Forging
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Steel
Heat Treatment: Annealing

###

Customization:

###

ODM& OEM SERVICES

Service Drawings or samples processing/OEM/ODM service provided
Produce Process Drawings→ mould making → pre-forging →rough machining

or finish machining →surface treatment →product checking

→ packing →delive ry

Forging Material Carbon Steel, Alloy steel,Stainless steel
Standard ISO, GB, ASTM, DIN, JIS
Produce Equipment Friction Screw Press Series, CNC Lathe, Machining Center

(Vertical Spindles), CNC Milling Machine, Bench Drilling

Machine, Heat Treatment Equipments and so on.

Surface treatment Heat treatment, Polishing, shot blasting,

Painting, Electro-plating, Chemical Plating,

Inspection

Equipments

Metallurgical analysis , Tensile strength tester , Hardness

tester, Altimeter, Scale Micrometer, pressure tester, etc.

Delivery Sample s are sent by express

Large quantity products delivered to customer by sea

or according to your request

Roller Chain Maintenance Tips

There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
chain

Preloading

Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.

lubricating

When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.

Maintain

To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.

Cost

Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
chain

Application

A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
China Carbon Steel Scraper Conveyor Chain     excavator chain bushChina Carbon Steel Scraper Conveyor Chain     excavator chain bush
editor by czh 2023-01-04

China China Manufacturer of Drop Forged Spare Conveyor Scraper Chain for Agriculture Forged Machinery Parts with Custom Service safety chain for bush hog

Item Description

DESCRIPTION

Craft forging
Model P100-P260
Content 40Cr(hardness thirty-37HRC),35CrMo(hardness38-42HRC),
42CrMo(hardness38-42HRC),20CrMnTi(carburization:forty five-55HRC,Carburized layer0.35-.55mm)
Manufacturing ability 120000 pieces/thirty day period
OEM/ODM Accessible
Warmth remedy Mesh belt ongoing operation furnace, stable quality
Screening method Hardness tests,Mechanical overall performance testing,Impact test,
Magnetic particle inspection

 

Model P T t h H b d
S16 100 30 fifteen 27 8 16 fourteen
Z16 one hundred forty 18 35 twelve 20 seventeen
S20 125 34 16 33 10 18 seventeen
Z20 a hundred twenty five fifty 24 48 15 26 20
S30 142 46 22 forty nine 14 23.five twenty five
Z30 142 sixty four 28.five 50 18 30.five 25
142N 142 43 19 50 twelve.2 21 twenty five
YD315 142 sixty 28 fifty fifteen 30 twenty five
X3001 142 35 15 forty thirteen seventeen 18
3001 142 50 23 forty twelve twenty five 21
G261A 142N 142 forty three 19 fifty 13 21 twenty five
G262A 142 sixty two 29 51 sixteen thirty twenty five
142STD A-1106 142 forty three 20 52.five 13 21 25
142HVY A-1110 142 sixty two 28.five fifty 16 thirty twenty five
142X50X19 142 42 eighteen.5 50 thirteen twenty twenty five
142X55X29 142 sixty two 28.five 55 15.five 30 twenty five
150 one hundred fifty 38 eighteen 40 ten 20 18
YD250 a hundred and fifty 38 18 40 10 19 eighteen 20
S25 160 48 23 40 thirteen twenty five 20
Z25 one hundred sixty 58 28 fifty five eighteen 30 twenty five
P160E a hundred and sixty 43 twenty fifty twelve 22 25
MS32 200 forty two twenty 50 twelve 22 twenty twenty five
MS55 200 eighty 35 70 25 38
YD310 two hundred forty three 20 forty seven twelve 22 20
ML40 two hundred forty eight 23 58 eighteen twenty five 25
NJB640 200 fifty two 25 sixty 25 28 twenty five
3006 200 sixty five 30 70 24 33
MG20 two hundred 70 27 70 20 29
A-1173 142 forty two 19.five 50 13 21.three twenty five
A-1174 142 42 19.5 fifty thirteen 21.three twenty five
A-3634 216 64 26 seventy two 20 28.five 35
P260 260 seventy two 32 seventy five twenty 34 32
X63 250 60 28 70 twenty thirty twenty five

About WXIHU (WEST LAKE) DIS.
Identified in 2003,ZheJiang CZPT Precision Casting&Forging Inc. is a manufacturer for construction equipment elements these kinds of as excavator bucket enamel,bucket adapter,facet cutter,aspect protectorforged pipe clamp
for concrete pump truckdrop solid chain for scraper conveyor.

About Production Process
we have 400T/1000T/1600T/2500T friction push equipment,1 1250T horizontal forging and upsetting device,and one 4800T Multidirectional hydraulic forging device for .1KG-50KG forgings.So we can totally make dress in components as customer’s drawing or sample.

About High quality Handle
we have a QC crew and inspection equipment like 
chemical composition analyzer,mechanical property examination device and 3D detector and so forth.

About Additionally
Found in 2571,ZheJiang Furthermore Import&Export Trading Co.,Ltd. is WXIHU (WEST LAKE) DIS.’s sales firm who is responsible for overseas trade company.

Why Decide on WXIHU (WEST LAKE) DIS.&Furthermore?
1.we are professional maker for 19 many years expertise in our market.
two.we have distinct casting line and forging line for .1KG-2TONS parts.
3.we have passed qualification and quality assessment several occasions by some well-known firm like
ESTI,SUNWARD,ZOOMLION,CASCADE and so on.

We are in HangZhou town,ZheJiang province-Hometown of the Three Gorged Dam!
Welcome to visit our manufacturing facility and accomplishment together!

FAQ
Q1.Are you a company or a investing business?
we are entirely manufacturer of equipment parts.

Q2.Can i get samples for examining the high quality?
we can supply totally free samples,but you need to shell out the freight.

Q3.What is actually your MOQ?
For regular prodcuts,we never have MOQ.
For customerized merchandise,we will explain to you MOQ based on your drawing.

This fall.What is your shipping and delivery time?
it is about 7-forty five times dependent on your amount.

Q5.What is actually your payment phrases?
Volume<5000USD,T/T 100% in advance
Amount≥5000USD,T/T 30% as deposit,stability just before delivery.

Q6.Can i go to your factory?
we usually welcome you to pay a visit to our factory.
You can can take air plane to SANXIA airport or just take high-speed rail to HangZhou station,
we will decide you up in advance.

Q7.What type of merchandise do you provide?
We largely produce excavator bucket tooth including casting enamel and forging tooth
fall forged chain for scraper conveyorforged pipe clamp for concrete pumpnew patented 
one piece casting bucket&ripperand we can also make .1KG-2TONS components as your drawing or sample.

Q8.How long ought to we get a quotation?
Soon after acquiring in depth information,we will quote you inside 24 hrs.

Q9.How about the top quality?
We can generate in accordance to customer’s necessity,this kind of as chemical composition and mechanical property.
we are supplier for ESTI,SUNWARD,ZOOMLION,these popular brand and many others.

Q10.How about the guarantee?
we ensure all our spare areas in opposition to breakage.
if any of these components crack below typical working circumstances we will offer a new part free of charge of cost.

US $5
/ Piece
|
100 Pieces

(Min. Order)

###

Material: Alloy
Structure: Forging Chain
Surface Treatment: Polishing
Chain Size: 142
Feature: Heat Resistant
Process: Forging

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Craft forging
Model P100-P260
Material 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC),
42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm)
Production capacity 120000 pieces/month
OEM/ODM Available
Heat treatment Mesh belt continuous operation furnace, stable quality
Testing method Hardness testing,Mechanical performance testing,Impact test,
Magnetic particle inspection

###

###

###

###

###

###

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
Z16 100 40 18 35 12 20 17
S20 125 34 16 33 10 18 17
Z20 125 50 24 48 15 26 20
S30 142 46 22 49 14 23.5 25
Z30 142 64 28.5 50 18 30.5 25
142N 142 43 19 50 12.2 21 25
YD315 142 60 28 50 15 30 25
X3001 142 35 15 40 13 17 18
3001 142 50 23 40 12 25 21
G261A 142N 142 43 19 50 13 21 25
G262A 142 62 29 51 16 30 25
142STD A-1106 142 43 20 52.5 13 21 25
142HVY A-1110 142 62 28.5 50 16 30 25
142X50X19 142 42 18.5 50 13 20 25
142X55X29 142 62 28.5 55 15.5 30 25
150 150 38 18 40 10 20 18
YD250 150 38 18 40 10 19 18 20
S25 160 48 23 40 13 25 20
Z25 160 58 28 55 18 30 25
P160E 160 43 20 50 12 22 25
MS32 200 42 20 50 12 22 20 25
MS55 200 80 35 70 25 38 28 30 33 35
YD310 200 43 20 47 12 22 20
ML40 200 48 23 58 18 25 25
NJB640 200 52 25 60 25 28 25
3006 200 65 30 70 24 33 28 30 32
MG20 200 70 27 70 20 29 28 30 35
A-1173 142 42 19.5 50 13 21.3 25
A-1174 142 42 19.5 50 13 21.3 25
A-3634 216 64 26 72 20 28.5 35
P260 260 72 32 75 20 34 32
X63 250 60 28 70 20 30 25
US $5
/ Piece
|
100 Pieces

(Min. Order)

###

Material: Alloy
Structure: Forging Chain
Surface Treatment: Polishing
Chain Size: 142
Feature: Heat Resistant
Process: Forging

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Craft forging
Model P100-P260
Material 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC),
42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm)
Production capacity 120000 pieces/month
OEM/ODM Available
Heat treatment Mesh belt continuous operation furnace, stable quality
Testing method Hardness testing,Mechanical performance testing,Impact test,
Magnetic particle inspection

###

###

###

###

###

###

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
Z16 100 40 18 35 12 20 17
S20 125 34 16 33 10 18 17
Z20 125 50 24 48 15 26 20
S30 142 46 22 49 14 23.5 25
Z30 142 64 28.5 50 18 30.5 25
142N 142 43 19 50 12.2 21 25
YD315 142 60 28 50 15 30 25
X3001 142 35 15 40 13 17 18
3001 142 50 23 40 12 25 21
G261A 142N 142 43 19 50 13 21 25
G262A 142 62 29 51 16 30 25
142STD A-1106 142 43 20 52.5 13 21 25
142HVY A-1110 142 62 28.5 50 16 30 25
142X50X19 142 42 18.5 50 13 20 25
142X55X29 142 62 28.5 55 15.5 30 25
150 150 38 18 40 10 20 18
YD250 150 38 18 40 10 19 18 20
S25 160 48 23 40 13 25 20
Z25 160 58 28 55 18 30 25
P160E 160 43 20 50 12 22 25
MS32 200 42 20 50 12 22 20 25
MS55 200 80 35 70 25 38 28 30 33 35
YD310 200 43 20 47 12 22 20
ML40 200 48 23 58 18 25 25
NJB640 200 52 25 60 25 28 25
3006 200 65 30 70 24 33 28 30 32
MG20 200 70 27 70 20 29 28 30 35
A-1173 142 42 19.5 50 13 21.3 25
A-1174 142 42 19.5 50 13 21.3 25
A-3634 216 64 26 72 20 28.5 35
P260 260 72 32 75 20 34 32
X63 250 60 28 70 20 30 25

How to choose a roller chain for a conveyor

When choosing a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small drive sprocket will determine the size and number of teeth of the chain. Conveyor chains are available in a variety of options, including moving products horizontally, vertically, or around a bend radius. When choosing a conveyor chain, consider the purpose of the chain. For example, if you’re delivering products to customers’ doorsteps, you might choose chains that can move products up and down a hallway or warehouse.

Double pitch

Double pitch roller chains are a popular way to drive agricultural equipment. It has twice the pitch of a standard roller chain and is ideal for light-duty drives. Extended pitch increases performance at lower speeds, but requires fewer components per foot than standard single-pitch chains. Compared to single-pitch roller chains, double-pitch chainplates are longer and are suitable for lighter loads. Read on to learn more about double pitch chains and how they can improve your operation.
The most common type of conveyor chain is double pitch. It is used in the auto parts industry, as well as in the precision machinery industry. It is made from the same components as the standard drive roller chain, except it has longer side plates. Double pitch chains are often used on slow-moving conveyors to reduce the stress placed on them. Industries that commonly use double pitch conveyor chains include airport equipment manufacturers, lumber mills, and fruit packing plants.
RS series roller chains are manufactured from high-quality stainless steel. It has excellent chemical and abrasion resistance and is available in a variety of cord lengths. RS sprockets have over 30 teeth. They contain all the necessary connection links for easy installation. PEER Chain offers double pitch roller chain attachments including pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have several advantages over standard chains. Double pitch chains have double the pitch, making them ideal for conveying applications such as conveyors. In addition to that, it also provides ANSI-compliant styles. These chains also have free connection links. When shopping for a double pitch roller chain, be sure to choose the one that fits your requirements and budget. They will last longer and save you money in the long run.
Double pitch roller chains to ANSI standards feature oversized rollers. These chains are best suited for applications where the product is mounted on top of the chain. They are ideal for agricultural applications where cotton is on top of the drum. Also, this type of chain is used in light-duty conveyors and agricultural applications. You can find double pitch roller chains in a variety of sizes and styles. And, as long as you know what you want, you’ll be happy with the results.
chain

Self-lubricating

Self-lubricating roller chains eliminate the need for manual relubrication, providing long-lasting operation and reducing maintenance costs. These chains are particularly popular in industries such as the food and beverage industry, textiles, printing, and sawmills. They can also replace standard roller chain drives and conveyor chains. Manufactured to the specific standard ISO R606, these chains are ideal replacements for conventional chains. PC chains are particularly beneficial for food and beverage production and packaging applications due to their anti-corrosion properties.
Self-lubricating roller chains meet ISO, ASME/ANSI, and DIN standards. They are interchangeable with standard chains of the same size and shape and can be used in a variety of industrial applications. Self-lubricating chains have special oil-impregnated sleeves to reduce maintenance time. These chains are also suitable for applications where cleanliness is an issue.
Self-lubricating roller chains are manufactured with unique RS attachments. Rather than a traditional roller chain with an external lubricating ring, this type of chain retains the lubricant within its bushings. During operation, the application generates heat, heating the lubricant, which flows out of the pin and bushing area. Therefore, CZPT roller chains are ideal for certain food conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also available. Self-lubricating roller chains are available in different sizes depending on the application, including 0.375″ wide profile straight-chain, extended pin chain, and four-link. In addition, these chains are also available in ANSI and BS chain specifications.

Accumulation

Whether you need to move large or small loads, accumulating roller chains are a viable solution. This chain conveyor is designed with low back pressure to transport large and bulky items with minimal noise. Free-running rollers within the chain help create a smooth build-up surface. These chains are available in a variety of options, including accumulating rollers of different pitches.
The accumulation and release roller chain 14 includes an upper part 15 and a lower part 16. The upper part 15 rests in the upper subspace 28, while the lower part 16 rests on the top side 20 of the profile. As the upper belt 15 rolls around the accumulation roller chain 14, it aligns with the lower chain 16 to form a continuous receiving space. This arrangement allows the accumulation roller chain 14 to rest on the top surface of the support profile 11.
A cumulative roller chain consists of many individual parts. Each section of the chain has an elongated cylindrical shape and is connected to each other by hinged joints. Each chain section also has an accumulation and release roller associated therewith. Each roller protrudes from the upper side 20 and the lower side 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A feature of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled section that is permanently divided into two cross-sectional spaces. The bottom space is closed from all sides. The upper space accommodates the conveyor line. The contoured portion includes an opening that guides the bottom strap. A shunt can also be inserted between the two sections. The accumulating roller chain system is a convenient and versatile way to move bulky items.
There are many different types of accumulating roller chains. Some chains have offset rollers for optimal load distribution. Others have protection to prevent machine wear. Some run without lubricant, which is a safety advantage. In addition to protection, cumulative chains can also provide protection. The side bow version of the accumulation and release roller chain with offset accumulation and release rollers is designed for conveyor systems with very small bend radii.
chain

Without bushing

Bushless roller chains are the most common type of industrial chain. They are simple in design and require only regular maintenance. Regular maintenance includes lubricating, assessing wear, and replacing worn sprockets. For more information, please read the following information:
The outer chainplates and the inner chain plates are alternately arranged in pairs. The connecting pin extends through the hole in the inner link plate. The rollers thus positioned can be rotated on the connecting pins. Oil provided between the outer circumferential surfaces of each connecting pin serves to lubricate the chain. This system reduces noise and wears caused by collisions between inner chain plates and sprockets.
Compared to traditional roller chains, bushings roller chains have rollers around the bushing. These rollers are in rolling contact with the sprocket teeth, providing low friction and excellent wear resistance. To ensure smooth operation, bushings roller chains must be greased to prevent rust and keep the chain properly tensioned. Lubricated chains run smoother and last longer.
In a bushingless chain, the inner links are shaped like half bushings and ride on the rollers. The pins go through the outer plate and connect the inner links to the rollers. The outer plates overlap the inner links and open the pins. This system is also known as a heterochain. This type of chain is more common than traditional roller chains. If you are not sure which type of bushingless roller chain to choose, you may need to purchase an additional pair of inner chainplates.
Linerless roller chains may also include chain guides. In a bushingless roller chain, the outer and inner link plates conform to the surfaces of the guide rails. Thus, the large area of contact between the chain and the guide rail is eliminated, the friction loss is reduced, and the power transmission efficiency is improved. These properties make bushless roller chains more efficient and durable than traditional roller chains. It’s also less noisy. If you are looking for a chain with a lower noise level, a bushingless roller chain may be the right choice for you.

China China Manufacturer of Drop Forged Spare Conveyor Scraper Chain for Agriculture Forged Machinery Parts with Custom Service     safety chain for bush hogChina China Manufacturer of Drop Forged Spare Conveyor Scraper Chain for Agriculture Forged Machinery Parts with Custom Service     safety chain for bush hog
editor by czh 2022-12-16

China Hot selling Alloy Forged Scraper Conveyor Steel Chain for Grain/Mining Industry Transmission with Great quality

Solution Description

Forged Scraper Chain
The solid scraper chain is comprised of the scraper-built-in hyperlink plates, or the blend of scraper-integrated website link plates and dragging chain plates. All its hyperlink plates are solid. The alloy steel pins bear integral heat therapy or large frequency induction heating to enhance surface area hardness. In purchase to provide the solid chain with higher sporting resistance, all the alloy steel link plates are heat treated or surface area carburized.
Our forged scraper chain is an perfect conveyor chain for use in embedded scraper conveyors. In addition, it has also identified a vast variety of apps in industries this sort of as CZPT processing, mining equipment, steelmaking, and power generation.

Chain No. Pitch P (mm) Diameter of pin d2 (mm) Height of sidebar h1 (mm) Thickness of sidebar Dimension of scraper Tensile toughness Q (min) (KN)
b1 (mm) b2 (mm) L1 (mm) L2 (mm) h2 (mm) α (°) T(mm)
YD640A 142 23 forty eight forty two 18   300 48 seventy five 14 230.
YD640C 142 twenty five 50 fifty four 22 80 590 fifty ninety 14 262.4
YD640D 142 twenty five fifty fifty four 22 ninety 590 eighty two ninety fourteen 262.four
YD200 one hundred fifty 18 40 38 16   177 forty seventy five 8 162.
YD310 200 twenty 46 44 20   280 46 75 12 162.

For more than 20 years, we have focused on custom chains.

For more than twenty years, We have d100s of various kinds of industrial chains.

So we have a prosperity of personalized chain experience.

Here are some of the kinds of the chains.

Why Choose DCC? 
one.HangZhou Xihu (West Lake) Dis.wu chain transmission producing co.,Ltd is a expert manufacture of chains,and is the member unit of China Nationwide complex committee for standardization for china transmission,
two.we occupied an area over 100 thousand sqm,owned common workshops above 30 hundreds sqm and more than 300sets of specialist equipments to create chains in huge-scale as well as comprehensive inspection and examination products.
3.we handed via the authentications of ISO9001:2000 global quality technique and ISO14001 environmental management technique .
4,we have 75% of goods which are exported to Europe,The usa,Japan , Southeast Asia ,and so on,
5.12years manufacturing unit expertise.Almost all the elements are developed by our own factory,therefor we can control the price and quality.
Pick DCC,you choosed Substantial high quality , competitive price tag,perfect services,
would like we will market organization as effectively as friendship!

Varieties of roller chains and their apps

There are many elements that can trigger premature wear of the roller chain. They incorporate friction, exterior shocks, and lack of lubrication or adjustment. Listed here are some guidelines to assist you avoid premature chain wear. Go through on to discover a lot more about the different sorts of roller chains and their apps. You are going to be shocked how swiftly the roller chain wears out! Below we have outlined some of the most common triggers of premature roller chain dress in.

Double strand heavy-duty roller chain

If your application needs a large-duty chain, a double-strand steel roller chain is an excellent decision. Double-strand steel roller chains are manufactured to minimize tension tiredness and stretch, creating them excellent for industrial and logging gear. This type of chain is also warmth-treated and shot-peened for superb tiredness resistance and strength. Shown under are some of the rewards of double-strand weighty-obligation roller chains.
When comparing one-strand and double-strand large-obligation roller chains, double-strand metal roller chains are generally far better. They have twice as many aspect plates and a doing work load close to that of a twin-strand steel roller chain. Not like solitary-strand metal roller chains, double-strand roller chains are not interchangeable with common double-sprockets. They use sprockets specifically produced for double chains.
Double strand chains are specifically powerful, resistant to rust and corrosion, and ideal for higher-tension programs. They are frequently utilized in conveyor programs, paper mill gear, ditches, lifts, seed drills, and different hoisting machinery. They are also utilized in the wastewater and food processing industries. Chains of this kind are employed on conveyor lines, so they are an excellent choice for large equipment.

Nickel-plated chain

Nickel-plated roller chains are best for out of doors perform, mildly corrosive environments, and apps requiring a very good chain appearance. Nickel plating will increase part hardness and increases dress in resistance although ensuring that all surfaces are secured. The advantages of nickel-plated roller chains include improved toughness, corrosion resistance, and a brilliant shine. Below are a number of reasons to use this sort of a chain. All chains are manufactured to the maximum high quality and security expectations.
Although marginally corrosive, nickel-plated roller chains are ideal for applications in higher salt and large humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not advisable for use in food processing or other environments uncovered to corrosive substances. ANSI B29.1 common chain can be nickel-plated and is excellent for a selection of applications like industrial garage doorways and boat lifts.
CZPT Usa Corp. is fully commited to currently being the premier agricultural and industrial chain provider in the United States. By concentrating on quality, they guarantee their chains offer prolonged life and unmatched wear resistance. If you are searching for a good quality plated roller chain, think about selecting a chain from a foremost maker. If you need to have the sturdiness and toughness of a nickel roller chain, decide on CZPT United states of america Corp. We manufacture the greatest good quality chains in the Usa.
In addition to large strength, nickel-plated roller chains are also obtainable in elastomer profiles. These kinds of chains can take care of 1/2 to 3/4″ masses, dependent on their pitch. They are also ideal for mild traction on sensitive surfaces. The toughness of these chains relies upon on the variety of the main url utilized in the chain. Nickel-plated roller chains are obtainable in a selection of dimensions and are priced to match a range of purposes.

Stainless metal chain

Stainless steel roller chains are excellent for industrial apps in two harsh environments. They have superb chemical and corrosion resistance, as properly as high power. Chains are accessible in a few grades to fulfill various operational wants. 304SS is appropriate for food speak to apps, even though 316SS and 606SS provide excellent corrosion resistance. 600 sequence stainless steel offers excellent corrosion and wears resistance with precipitation hardened components.
In foodstuff processing, stainless metal chains are frequently uncovered to incredibly substantial temperatures and large concentrations of acids, alkalis, and water. They are also resistant to higher concentrations of acid and chlorine. And their minimal magnetic permeability allows them to operate properly in hygienic circumstances. But stainless metal roller chains also have some down sides. In spite of their superb corrosion resistance, these chains are not advised for use in meals processing environments.
When compared to carbon steel, stainless steel roller chains are softer and keep longer. This signifies it might use out faster. Because stainless metal is not heat-handled, its floor hardness is various from carbon steel. It retains heat for longer, lowering its tensile energy and extending its lifespan. However, stainless metal roller chains are ideal for a assortment of industrial programs.
The stainless steel roller chain is created of higher-high quality material. For illustration, the Premier sequence stainless metal roller chains are made in Japan making use of a unique type of stainless steel shot peening method. They also characteristic a sound roller style that minimizes aspect flex. The Leading assortment also characteristics hugely polished facet panels and is accessible in 10′ bins, 50′ reels, and 100′ reels. They can also be minimize to length if required.

Accumulation conveyor

Roller chain accumulation conveyors are designed to transport hundreds up to 440 lbs or 200 kg. The accumulator chain is situated on massive loafer rollers to ensure silent operation and the bare minimum pressure necessary to hold the pallet. They are ideal for different applications and can be integrated into the whole processing technique. These conveyor belts have T-slots on three sides of the profile body for connecting brackets and sensors.
Sensors mounted in the accumulation area detect objects on the conveyor line and send indicators to the motors that power the accumulation area. The motor can be external or constructed into the drum alone. Other types of sensors use light-weight, this sort of as photosensors. Photoelectric sensors detect objects by emitting and acquiring particular wavelengths of gentle. This option is cost-effective due to the fact the sensor rollers are positioned marginally previously mentioned the surface area of the conveyor line.
Roller chain accumulation conveyors can be created of metal or plastic rollers. It can be geared up with staggered or coaxial rollers. Basic safety protect prevents accidental insertion of fingers into the chain, enhancing operator security. The protection protect is appropriate with the chain kind and required bend radius. These caps are produced of plastic clips that suit forever on the internal backlinks of the chain. They do not interfere with conveyed products or workpiece carriers.
There are two standard types of accumulation conveyors: cost-free stream and accumulation. Free-flowing chains let conveyed objects to slide directly onto the chain although stacking chains permit merchandise to slide below the chain. Accumulation chains are frequently used in the foods and packaging industries and have rollers that support conveyed objects. The free of charge-flowing conveyor system gets rid of the threat of harmful objects, as the rollers in the accumulation conveyor are in immediate get in touch with with the bottom of the cargo.

Customized attachment

Common components for roller chains are available in a variety of variations. Usually, they can be assembled on pin or roller hyperlinks. When referring to connecting chains, it is essential to know how to refer to pitch and middle-to-center spacing. The pitch of the roller chain need to incorporate interior and outer roller back links and have to alternate each and every 3 pitches. Moreover, you can order customized equipment for pin or roller linkages. Beneath are some examples of custom made accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this software. It has a stainless metal 304 complete to produce curved and straight lugs. For even more adaptability, you can also request personalized add-ons this kind of as chain plate holes and pins. For extra protection, a variety of components can be connected to the one-pitch roller chain. It can also be manufactured with a number of pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon metal common connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For case in point, a one-pitch chain with two connecting holes is known as a broad profile. Moreover, chains can be made in a variety of components, including carbon steel, stainless steel, Lambda, plastic, and Extremely WP. In addition, a wide selection of distinctive add-ons is offered for unique industries.

China Hot selling Alloy Forged Scraper Conveyor Steel Chain for Grain/Mining Industry Transmission     with Great quality